The use of 3D printing technology—especially with the high-performance 3D printers from Mark3D and Markforged—opens up entirely new possibilities in manufacturing. The Markforged FX20 printer can produce components that are not only mechanically resilient, but also extremely flexible and cost-effective. This technology saves thyssenkrupp valuable development time while significantly reducing production costs. Several hundred 3D-printed components from Markforged printers are also being used in a current flagship project, a battery pack assembly line in cooperation with Microsoft and Siemens.

In addition to industrial 3D printing, thyssenkrupp is relying on AI solutions to optimize the operation and control of its assembly lines. The Siemens Industrial Copilot is being used in collaboration with Siemens and Microsoft. This AI-supported software helps employees develop new skills more quickly and efficiently manage complex automation processes. The Copilot makes machine operation and programming easier and more accessible, thus increasing efficiency and flexibility in series production.

The combination of 3D printing and AI ensures that thyssenkrupp can not only meet the growing demand for battery assembly solutions, but also set completely new standards. The machines and assembly lines are not only highly efficient and sustainable, but also optimally tailored to the needs of the electromobility industry.

With the courage to innovate and the willingness to use the most modern technologies,

thyssenkrupp Automation Engineering is positioned at the forefront of battery assembly. Its assembly lines not only offer solutions to current challenges but also set new standards for the industry to follow.

In this way, thyssenkrupp impressively demonstrates what battery production of tomorrow could look like: efficient, flexible and ready for the future of electromobility.