{"id":1130,"date":"2016-07-06T11:40:06","date_gmt":"2016-07-06T11:40:06","guid":{"rendered":"http:\/\/www.mark3d.de\/?p=1130"},"modified":"2017-09-06T19:58:43","modified_gmt":"2017-09-06T19:58:43","slug":"starke-3d-druckbauteile-dank-sandwichbauweise","status":"publish","type":"post","link":"https:\/\/www.mark3d.com\/de\/en\/tipps-zu-technik-und-design\/starke-3d-druckbauteile-dank-sandwichbauweise\/","title":{"rendered":"Strong 3D printed components thanks to sandwich construction"},"content":{"rendered":"<div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-1 nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-background-position:left top;--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-padding-top:20px;--awb-padding-bottom:20px;--awb-border-sizes-top:0px;--awb-border-sizes-bottom:0px;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-0 fusion_builder_column_1_1 1_1 fusion-one-full fusion-column-first fusion-column-last fusion-column-no-min-height\" style=\"--awb-bg-size:cover;--awb-margin-bottom:0px;\"><div class=\"fusion-column-wrapper fusion-flex-column-wrapper-legacy\"><div class=\"fusion-text fusion-text-1\"><p style=\"text-align: justify;\"><span class=\"wysiwyg-font-size-large\">A Sandwich Panel is the composites version of an I-Beam.\u00a0<\/span><\/p>\n<p style=\"text-align: justify;\"><span class=\"wysiwyg-font-size-large\">I-Beams are common members for building because they are very efficient at carrying bending and sheer loads along the plane of the web. The Flange on the I-Beam carries the load, while the web transfers the sheer stress.\u00a0<\/span><\/p>\n<p style=\"text-align: justify;\"><img decoding=\"async\" class=\"aligncenter size-full wp-image-1139\" src=\"https:\/\/www.mark3d.com\/wp-content\/uploads\/2016\/07\/I-Beam.jpeg\" alt=\"I-Beam\" width=\"258\" height=\"195\" srcset=\"https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/I-Beam-200x151.jpeg 200w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/I-Beam.jpeg 258w\" sizes=\"(max-width: 258px) 100vw, 258px\" \/><\/p>\n<div class=\"article-body markdown\">\n<p style=\"text-align: justify;\">Metals beams are commonly used at a large scale, like buildings and load bearing frames. There is a composite equivalent that can be used at a small scale, the composite sandwich.<\/p>\n<\/div>\n<h2 style=\"text-align: justify;\">Introducing the Composite Sandwich<\/h2>\n<p><img decoding=\"async\" class=\"aligncenter size-full wp-image-1138\" src=\"https:\/\/www.mark3d.com\/wp-content\/uploads\/2016\/07\/img_20141009_090101_855_725x191_.jpg\" alt=\"img_20141009_090101_855_725x191_\" width=\"725\" height=\"191\" srcset=\"https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/img_20141009_090101_855_725x191_-200x53.jpg 200w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/img_20141009_090101_855_725x191_-300x79.jpg 300w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/img_20141009_090101_855_725x191_-400x105.jpg 400w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/img_20141009_090101_855_725x191_-600x158.jpg 600w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/img_20141009_090101_855_725x191_.jpg 725w\" sizes=\"(max-width: 725px) 100vw, 725px\" \/><\/p>\n<div class=\"article-body markdown\">\n<p style=\"text-align: justify;\">The sandwich pictured above has a top and bottom layer of traditional carbon fiber sheets. The carbon fiber forms the top and bottom of the panel and a lightweight honeycomb core forms the interior.<\/p>\n<p style=\"text-align: justify;\">The majority of the load is resisted by the carbon.  The honeycomb structure transfers the sheer stress between the top and bottom layers. The pictured panel has been created using a traditional epoxy layup.<\/p>\n<\/div>\n<p style=\"text-align: justify;\">The traditional method of creating carbon fiber adds a lot of strength but can limit the geometries and scales possible. It also requires the personal safety equipment, chemicals and space required by a traditional carbon fiber workflow.<\/p>\n<h2>The Easiest Way to Make Composite Sandwich Panels<\/h2>\n<div class=\"article-body markdown\">\n<ol>\n<li>Import Your Model<\/li>\n<li>Click the \u201cAdd Fiber\u201d button<\/li>\n<\/ol>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-1137 size-full\" src=\"https:\/\/www.mark3d.com\/wp-content\/uploads\/2016\/07\/Screenshot-2015-10-15-13.32.44-500x105.png\" alt=\"Screenshot-2015-10-15-13.32.44-500x105\" width=\"500\" height=\"105\" srcset=\"https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/Screenshot-2015-10-15-13.32.44-500x105-200x42.png 200w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/Screenshot-2015-10-15-13.32.44-500x105-300x63.png 300w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/Screenshot-2015-10-15-13.32.44-500x105-400x84.png 400w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/Screenshot-2015-10-15-13.32.44-500x105.png 500w\" sizes=\"(max-width: 500px) 100vw, 500px\" \/><\/p>\n<p style=\"text-align: justify;\">Eiger will automatically add fiber sections are at the top and bottom of the part. You can see the automatic sandwich paneling in the internal view.<\/p>\n<\/div>\n<p style=\"text-align: justify;\"><img decoding=\"async\" class=\"aligncenter wp-image-1140\" src=\"https:\/\/www.mark3d.com\/wp-content\/uploads\/2016\/07\/Screenshot-2015-10-15-13.34.381-770x305.png\" alt=\"Screenshot-2015-10-15-13.34.381-770x305\" width=\"500\" height=\"198\" srcset=\"https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/Screenshot-2015-10-15-13.34.381-770x305-200x79.png 200w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/Screenshot-2015-10-15-13.34.381-770x305-300x119.png 300w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/Screenshot-2015-10-15-13.34.381-770x305-400x158.png 400w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/Screenshot-2015-10-15-13.34.381-770x305-500x198.png 500w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/Screenshot-2015-10-15-13.34.381-770x305-600x238.png 600w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/Screenshot-2015-10-15-13.34.381-770x305-700x277.png 700w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/Screenshot-2015-10-15-13.34.381-770x305-768x304.png 768w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/Screenshot-2015-10-15-13.34.381-770x305.png 770w\" sizes=\"(max-width: 500px) 100vw, 500px\" \/><\/p>\n<p style=\"text-align: justify;\">In this beam example, the Eiger software has automatically added kevlar at the top and the bottom of the I-Beam model automatically. This creates a sandwich panel to maximize the strength to weight of the part.<\/p>\n<p style=\"text-align: justify;\"><img decoding=\"async\" class=\"aligncenter wp-image-1136 size-full\" src=\"https:\/\/www.mark3d.com\/wp-content\/uploads\/2016\/07\/Screenshot-2015-10-15-13.52.26-500x206.png\" alt=\"Screenshot-2015-10-15-13.52.26-500x206\" width=\"500\" height=\"206\" srcset=\"https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/Screenshot-2015-10-15-13.52.26-500x206-200x82.png 200w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/Screenshot-2015-10-15-13.52.26-500x206-300x124.png 300w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/Screenshot-2015-10-15-13.52.26-500x206-400x165.png 400w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/Screenshot-2015-10-15-13.52.26-500x206.png 500w\" sizes=\"(max-width: 500px) 100vw, 500px\" \/><\/p>\n<p style=\"text-align: justify;\">If you want the part to be stronger, you can use the sliders to easily increase the thickness of the top and bottom fiber layers in the part. It is also possible to add a fiber layer to the middle of the part or increase the number of fiber layers at the top and the bottom.<\/p>\n<p style=\"text-align: justify;\">Here is the jaw pictured above with two layers of fiberglass reinforcement. The layer placement was manually optimized to align with the knuckle joint in the part.<\/p>\n<p style=\"text-align: justify;\"><img decoding=\"async\" class=\"aligncenter size-full wp-image-1135\" src=\"https:\/\/www.mark3d.com\/wp-content\/uploads\/2016\/07\/20151015_141004-500x281.jpg\" alt=\"20151015_141004-500x281\" width=\"500\" height=\"281\" srcset=\"https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/20151015_141004-500x281-200x112.jpg 200w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/20151015_141004-500x281-300x169.jpg 300w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/20151015_141004-500x281-400x225.jpg 400w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/20151015_141004-500x281.jpg 500w\" sizes=\"(max-width: 500px) 100vw, 500px\" \/><\/p>\n<\/div><div class=\"fusion-clearfix\"><\/div><\/div><\/div><\/div><\/div>","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":1140,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"footnotes":""},"categories":[61],"tags":[],"class_list":["post-1130","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-tipps-zu-technik-und-design"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.4 (Yoast SEO v27.4) - 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