{"id":1327,"date":"2016-07-07T14:47:37","date_gmt":"2016-07-07T14:47:37","guid":{"rendered":"http:\/\/www.mark3d.de\/?p=1327"},"modified":"2017-09-06T19:58:39","modified_gmt":"2017-09-06T19:58:39","slug":"schaubengewinde-durch-einlegebauteile","status":"publish","type":"post","link":"https:\/\/www.mark3d.com\/de\/tipps-zu-technik-und-design\/schaubengewinde-durch-einlegebauteile\/","title":{"rendered":"Schaubengewinde durch Einlegebauteile"},"content":{"rendered":"<p style=\"text-align: justify;\"><i>MarkForged Mechanical Features <div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-1 hundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-overflow:visible;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-0 fusion_builder_column_1_1 1_1 fusion-one-full fusion-column-first fusion-column-last fusion-column-no-min-height\" style=\"--awb-bg-size:cover;--awb-margin-bottom:0px;\"><div class=\"fusion-column-wrapper fusion-flex-column-wrapper-legacy\">[MMF] is a series of blog posts detailing best practices for designing common traditional engineering parts and mechanical features for composite reinforced 3D printing with MarkForged printers<\/i><\/p>\n<p style=\"text-align: justify;\">Threaded components, holes and bolted connections are integral to a wide variety of engineering parts that you make and work with every day \u2014 so it only makes sense that at some point, you\u2019re probably going to want to create 3D printed parts with threads too. Adding threaded surfaces to plastic 3D printed parts \u2014 even high strength, carbon fiber-reinforced parts from Markforged \u2014 requires more design work than simply modeling the threads in 3D or tapping an undersized hole. 3D printed plastics generally have much lower material yield strength than common prototyping metals, and the small feature dimensions of popular thread sizes (both metric and Imperial) mean that it\u2019s fairly easy to overload and strip out 3D printed plastic threads. Since Markforged 3D printers print external walls of nylon around any internal composite fiber reinforcement, this limitation applies to us as well for common thread sizes. Not to worry! All is not lost \u2014 if the underlying plastic is too weak, you can replace it with metal! Here\u2019s how to use metal threaded inserts to produce industrial strength threaded connections on your\u00a0<a href=\"https:\/\/markforged.com\/mark-two\/\">Mark Two<\/a>\u00a03D printer.<\/p>\n<h3><i>Threaded inserts that fit right in!<\/i><\/h3>\n<p>What you\u2019ll need:<\/p>\n<ul>\n<li>3D printed part with appropriate holes for threaded inserts<\/li>\n<li>Desired threaded inserts \u2013 heat-set or press-in<\/li>\n<li>Soldering iron<\/li>\n<li>(Optional) Threaded insert installation tip for soldering iron<\/li>\n<\/ul>\n<p style=\"text-align: justify;\">Markforged strongly recommends that you use metal threaded inserts when the need for strong threads arises in your design process. Threaded inserts are cylindrical metal tubes, commonly made of brass (although many different material options exist) with a pre-formed thread of the specified size running inside of the cylinder. The insert is embedded into a larger part and resists pull-out or torque-out due to a knurled, knobbed or threaded external surface designed to interface with and grip the bulk material of the part. Threaded inserts are also much more wear resistant than threads made from the base plastic of your 3D printed part, and if you plan to be unscrewing and re-inserting a bolt or other threaded connection into your part frequently, an insert is the way to go.<\/p>\n<p style=\"text-align: justify;\"><img decoding=\"async\" class=\"aligncenter size-full wp-image-1335\" src=\"https:\/\/www.mark3d.com\/wp-content\/uploads\/2016\/07\/image.png\" alt=\"image\" width=\"718\" height=\"247\" srcset=\"https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-200x69.png 200w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-300x103.png 300w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-400x138.png 400w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-600x206.png 600w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image.png 718w\" sizes=\"(max-width: 718px) 100vw, 718px\" \/><\/p>\n<p style=\"text-align: justify;\"><i>Some of the wide variety of screw-in, heat-set and press-in threaded inserts available on the market today (source:\u00a0<a href=\"http:\/\/www.brass-inserts.co.uk\/\">Brass-Inserts<\/a>)<\/i><\/p>\n<p style=\"text-align: justify;\">Threaded brass inserts are easy to find through a variety of manufacturers, including\u00a0<a href=\"http:\/\/www.mcmaster.com\/#standard-threaded-inserts\/=5bq8ew6p4dimz6d7mk\">McMaster-Carr<\/a>, in both the press-in and heat-set varieties. We prefer the heat-set type, since melting and reflowing the surrounding nylon of a part guarantees the most intimate bond between the nylon and the threaded insert body. \u00a0This in turn ensures a much stronger pull-out and torque-out rating of the resulting thread as compared to\u00a0press-in inserts. \u00a0Since Markforged printers build parts from thermoplastics, unlike stereolithographic (SLA) or\u00a0material jetting-type 3D printing processes, our parts are compatible with the higher bond strength heat set inserts. \u00a0Heat-setting is also the method most commonly used to add high strength threads to injection molded parts. \u00a0Plastic parts are first fully injection molded, with holes of the appropriate size left in the part at the location where threads are desired. Afterwards the threaded inserts are melted into the part through either thermal or ultrasonic means. For more information on the subject, Assembly Magazine published a fantastic guide to installing heat-set threaded inserts in volume manufacturing applications which you can find\u00a0<a href=\"http:\/\/www.assemblymag.com\/articles\/91577-how-to-install-threaded-inserts\">here<\/a>.<\/p>\n<p style=\"text-align: justify;\"><img decoding=\"async\" class=\"aligncenter size-full wp-image-1334\" src=\"https:\/\/www.mark3d.com\/wp-content\/uploads\/2016\/07\/image-1.png\" alt=\"image-1\" width=\"194\" height=\"286\" \/><\/p>\n<p><i>Heat-set threaded inserts installed in an injection molded part (source:\u00a0<a href=\"http:\/\/www.tristar-inserts.com\/insert-ref.htm\">Tri-Star Industries<\/a>)<\/i><\/p>\n<p style=\"text-align: justify;\">Designing and installing heat-set threaded inserts for lower volume applications, like printing a one-off part on your Mark Two, is easy and requires only a few inexpensive tools. The best way to seat a heat-set insert is with a slightly tapered hole, as demonstrated in the following diagram. Since the insert will be installed at a high temperature, it will melt and displace a small amount of plastic from the surrounding part as it descends into the part. The small taper on the hole encourages that molten plastic to flow upwards and fully envelop the knurled outer surface of insert, while also avoiding producing a raised ridge above the surface of the part due to excess nylon having nowhere to flow.<\/p>\n<p style=\"text-align: justify;\"><img decoding=\"async\" class=\"aligncenter size-full wp-image-1337\" src=\"https:\/\/www.mark3d.com\/wp-content\/uploads\/2016\/07\/image-2-2.png\" alt=\"image-2-2\" width=\"137\" height=\"140\" srcset=\"https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-2-2-66x66.png 66w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-2-2.png 137w\" sizes=\"(max-width: 137px) 100vw, 137px\" \/><\/p>\n<p><i>The cross section of a proper\u00a0hole for a heat-set threaded insert (source:\u00a0<a href=\"http:\/\/www.mcmaster.com\/\">McMaster-Carr<\/a>)<\/i><\/p>\n<p style=\"text-align: justify;\">Depending on the insert manufacturer, you may find that they will specify varying degrees of detail about the different tapers or overall dimensions for the tapered hole. Despite these variations, I\u2019ve found that designing the actual taper in your 3D modeling program of choice is fairly easy. I generally start by modeling a hole of diameter\u00a0<i>A<\/i>\u00a0(from the diagram above), with a depth of about 1.25x the overall length of the insert. This gives me a bit of wiggle room on the depth should any melted plastic get pushed below the threaded insert when installing it, or (depending on part orientation) if a bit of support material remains in the hole after removing supports post-printing.<\/p>\n<p><img decoding=\"async\" class=\"aligncenter size-full wp-image-1333\" src=\"https:\/\/www.mark3d.com\/wp-content\/uploads\/2016\/07\/image-3.png\" alt=\"image-3\" width=\"542\" height=\"396\" srcset=\"https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-3-200x146.png 200w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-3-300x219.png 300w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-3-400x292.png 400w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-3.png 542w\" sizes=\"(max-width: 542px) 100vw, 542px\" \/><\/p>\n<p style=\"text-align: justify;\"><i>Section view of initial hole cut<\/i><\/p>\n<p style=\"text-align: justify;\">If I expect the bolt or screw threading into the insert to extend further down into the part, I\u2019ll continue the hole with a secondary smaller diameter cut, sized to allow a loose clearance fit with the desired screw diameter.<\/p>\n<p style=\"text-align: justify;\"><img decoding=\"async\" class=\"aligncenter size-full wp-image-1332\" src=\"https:\/\/www.mark3d.com\/wp-content\/uploads\/2016\/07\/image-4.png\" alt=\"image-4\" width=\"567\" height=\"398\" srcset=\"https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-4-200x140.png 200w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-4-300x211.png 300w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-4-400x281.png 400w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-4.png 567w\" sizes=\"(max-width: 567px) 100vw, 567px\" \/><\/p>\n<p><i>Adding a relief hole to allow a bolt to pass through the threaded insert and the part<\/i><\/p>\n<p style=\"text-align: justify;\">I then add the taper with a revolved cut-type operation (the name of this might vary depending on your CAD package). The actual taper angle and length is going to depend a lot on the manufacturer\u2019s specifications, but in this specific example I\u2019m using an 80 degree taper.<\/p>\n<p style=\"text-align: justify;\"><img decoding=\"async\" class=\"aligncenter size-full wp-image-1331\" src=\"https:\/\/www.mark3d.com\/wp-content\/uploads\/2016\/07\/image-5-2.png\" alt=\"image-5-2\" width=\"532\" height=\"432\" srcset=\"https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-5-2-200x162.png 200w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-5-2-300x244.png 300w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-5-2-400x325.png 400w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-5-2.png 532w\" sizes=\"(max-width: 532px) 100vw, 532px\" \/><\/p>\n<p><i>The sketch driving the taper cut \u2013 an 80 degree taper was spec\u2019ed for this particular insert<\/i><\/p>\n<p style=\"text-align: justify;\">This process isn\u2019t that complicated, but if you\u2019re designing a part with a lot of threaded inserts, it can get tedious. Depending on your 3D modeling software, you may be able to use a \u2018hole wizard\u2019-type tool to add custom pre-configured countersunk holes at the desired taper with a much shorter workflow.<\/p>\n<p style=\"text-align: justify;\"><img decoding=\"async\" class=\"aligncenter size-full wp-image-1330\" src=\"https:\/\/www.mark3d.com\/wp-content\/uploads\/2016\/07\/image-6.png\" alt=\"image-6\" width=\"562\" height=\"415\" srcset=\"https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-6-200x148.png 200w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-6-300x222.png 300w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-6-400x295.png 400w, https:\/\/www.mark3d.com\/de\/wp-content\/uploads\/2016\/07\/image-6.png 562w\" sizes=\"(max-width: 562px) 100vw, 562px\" \/><\/p>\n<p><i>The final tapered hole model for a threaded insert<\/i><\/p>\n<p style=\"text-align: justify;\">After you\u2019ve finished designing your part and have 3D printed it, insert installation is easy. Load the insert specific installation tip into your soldering iron (this is optional \u2013 a regular soldering tip works fine, the insert installation tip just makes it a little easier to melt the insert in straight). Heat up your soldering iron, place the insert in its desired location, then press the soldering iron tip into the center of the insert, pushing down with a little force.<\/p>\n<p style=\"text-align: justify;\"><img decoding=\"async\" class=\"aligncenter size-full wp-image-1329\" src=\"https:\/\/www.mark3d.com\/wp-content\/uploads\/2016\/07\/heat-set-insert.gif\" alt=\"heat-set-insert\" width=\"512\" height=\"288\" \/><\/p>\n<div class=\"body-text clearfix\">\n<p><i>Installing the heat-set insert with a soldering iron with a generic tip (source:\u00a0<a href=\"https:\/\/www.matterhackers.com\/articles\/fasteners-for-3d-printing\">Matterhackers<\/a>)<\/i><\/p>\n<p style=\"text-align: justify;\">Once the insert exceeds the plastic melt temperature, the insert will start to descend into the part. Be careful to push the insert down straight into the hole, and not at an angle. Release the soldering iron when the insert is level with the surface of the part and let it cool before installing any screws or bolts. The threaded insert will be very hot for a few minutes after installation and skin contact should be avoided.<\/p>\n<p style=\"text-align: justify;\">Now that you know how to add high strength threads to a 3D printed part, why not try it for yourself?\u00a0<a href=\"https:\/\/markforged.com\/mark-two-demo\/\">Request a demo<\/a>\u00a0of the Mark Two today!<\/p>\n<\/div>\n<div class=\"fusion-clearfix\"><\/div><\/div><\/div><\/div><\/div><\/p>\n","protected":false},"excerpt":{"rendered":"<p>MarkForged Mechanical Features<\/p>\n","protected":false},"author":1,"featured_media":1336,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"footnotes":""},"categories":[61],"tags":[],"class_list":["post-1327","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-tipps-zu-technik-und-design"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.4 (Yoast SEO v27.4) - 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