{"id":2858,"date":"2019-04-08T14:20:28","date_gmt":"2019-04-08T13:20:28","guid":{"rendered":"https:\/\/www.mark3d.com\/en\/?page_id=2858"},"modified":"2020-06-10T11:42:08","modified_gmt":"2020-06-10T10:42:08","slug":"casestudy-siemens-gas-power-circular-saw-housing-markforged-2","status":"publish","type":"page","link":"https:\/\/www.mark3d.com\/en\/casestudy-siemens-gas-power-circular-saw-housing-markforged-2\/","title":{"rendered":"Case Study: Siemens Gas & Power circular saw housing – download"},"content":{"rendered":"

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Siemens Energy improves service efficiency with the Markforged Platform<\/span><\/h1><\/div>

The one-of-a-kind Siemens Energy Innovation Center in Florida was tasked with finding a better way to maintain turbines that could help reduce offsite repairs and costly downtime.<\/span><\/h3><\/div>
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Download Case Study Circular saw housing<\/span><\/a><\/div>
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Download detailed Case Study<\/span><\/a><\/div><\/div><\/div>
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The Customer<\/span><\/h2><\/div>
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Siemens Energy is the global energy business of the Siemens group and offers a comprehensive portfolio of technology as well as digital and traditional services for utilities, independent power producers, transmission system operators, the oil and gas industry, and other energy-intensive industries. In support of its energy operations, the company recently opened the Siemens Innovation Center in Orlando, Florida. It is the only one of its kind in the U.S. to offer a unique pairing of design with manufacturing, implementing robotics, rapid prototyping, scanning, digital tools and on-site metal additive manufacturing. The Siemens innovation center focuses on rapid problem solving supporting the company\u2019s energy businesses.<\/span><\/p>\n<\/div><\/div><\/div>

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The Challenge<\/span><\/h2><\/div>
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Siemens supports its customers worldwide with robust service and maintenance operations. Many routine service and maintenance tasks can be carried out on site, or remotely using digital tools, but more intensive repairs can sometimes require a turbine to be shipped to a Siemens repair facility. This can result in increased downtime and extend a planned outage, time in which the turbine is not operating.<\/span><\/p>\n

With Siemens supporting many of the world\u2019s highest performing compression stations, power plants, and refineries, taking a turbine offline for multiple weeks is certainly not desirable and so any process that can reduce that downtime is welcome.<\/span><\/p>\n<\/div>

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\u201cRapidly iterating with Markforged 3D printers has revolutionized the way we look at tooling. The Markforged platform gives us the ability to produce powerful, durable tools.\u201d<\/span><\/strong><\/em><\/p>\n

\u2014 Trent Almond, Mechanical Engineer, Siemens<\/span><\/p>\n<\/div>

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The Solution<\/span><\/h2><\/div>
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Engineers at the Siemens Innovation Center were tasked with finding a better way to maintain turbines that could help reduce offsite repairs and costly downtime. Within four weeks of receiving the brief, the team designed and created a circular saw-inspired cutback tool that accurately matched the contour of the turbine. If the design worked, field engineers could provide simple on-site maintenance instead of shipping the gas turbines to a repair facility for maintenance saving weeks of time.<\/span><\/p>\n<\/div>

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The first iteration of the circular saw-inspired cutback tool (left) versus the updated version (right).
\nThey initially utilized their seven Markforged X7 3D printers to rapidly prototype the cutting tool \u2014 printing every aspect of the tool except for the pneumatic spindle and a few off-the-shelf screws. Working with Markforged partner The SolidExperts, they selected their fleet of Markforged industrial 3D printers for the job because they provided an easy way to make quick iterations while still delivering industrial strength to withstand field conditions. Markforged\u2019s unique 3D printing process leverages continuous carbon fiber material, which gives parts the extra strength and durability needed for high-impact environments.<\/span><\/p>\n

What happened next surprised the engineers and designers at the Innovation Center. While originally meant as only a form and fit prototype, the cutback tool continued to exceed load capacity and stiffness requirements while testing for actual production use. \u201cWe were originally just planning to do a test fit and ensure that it would actuate the spindle as it was intended to,\u201d says Trent Almond, Siemens Mechanical Engineer. \u201cBut we found that the Markforged carbon fiber composite material was actually robust enough to withstand field use.\u201d Clifford Hatcher, Director of the Siemens Energy Innovation Center, agrees. \u201cWhat people quickly learned was that we could use it for actual tooling, based on the overall strength of the material and the quality of the print.\u201d Previously, a tool like this would have taken months to design, source materials, program CAM software, and then iterate on designs using traditional, expensive materials on their CNC machine.<\/span><\/p>\n<\/div>

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After receiving feedback from engineers in the field, Siemens\u2019 Innovation Center engineers made improvements to the design using their fleet of Markforged 3D printers. The new and improved 3D printed tool is regularly used in the field to repair turbine components, which can now be performed over three shifts during a routine inspection. Siemens has found that they can provide a better customer solution while staying on the forefront of a competitive industry. \u201cWe\u2019re saving on time, and we\u2019re making their jobs much easier by taking additive manufacturing to the field,\u201d says Hatcher.<\/span><\/p>\n<\/div><\/div><\/div>

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Request a demo!<\/strong><\/span><\/h2><\/div>
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Feel the strength of continuous fiber for yourself.<\/span><\/p>\n<\/div>

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Get a Sample Part<\/span><\/a><\/div>
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The Future<\/span><\/h2><\/div>
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Engineers and designers at the Siemens Energy Innovation Center now turn to their Markforged platform first when tackling a new challenge. They are constantly exploring new applications \u2014 such as modular fixtures for turbine blades or end effectors for their in-house robots \u2014 to enhance their product line and workstream. The printers have allowed engineers to be more innovative, with the Center adopting a fail-fast approach to product design.<\/span><\/p>\n

The company has also utilized its Metal X to create custom one-off parts, and their go-to machine shop is now purchasing its own Metal X to keep up with the company\u2019s need for fast turnaround on metal components. \u201cThe Markforged industrial printers act as a digital factory for us,\u201d says Hatcher. \u201cIf there is an item that we need that day within one or two hours, we don\u2019t have to wait one or two days.\u201d<\/span><\/p>\n<\/div>

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Download detailed Case Study<\/span><\/a><\/div><\/div><\/div>
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\u201cThe Markforged printers have allowed our engineers to be more innovative, by encouraging them to fail fast. It\u2019s a change in design philosophy.\u201d<\/span><\/strong><\/em><\/p>\n

\u2014 Trent Almond, Mechanical Engineer, Siemens<\/span><\/p>\n<\/div>

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Learn more about 3D printing continuous fibres!<\/span><\/h2><\/div>

Which continuous fibre is suitable for which applications? How do I design correctly for filament 3D printing? What do users say and where can I find more information? – This is the right place for you! We listed some information leading you directly to the matching answers.<\/span><\/p>\n<\/div>

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Composite Design Guide<\/span><\/h2><\/div>

Design for Additive Manufacturing – Whats the best way to design your for 3D printing with composites? In this guide you will learn everything about it.<\/span><\/p>\n<\/div>

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3D printing in production<\/span><\/h2><\/div>

This free guide serves as a source of information for engineers and contractors who want to integrate a 3D printer into their manufacturing process.<\/span><\/p>\n<\/div>

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Primetall
\nCase Study<\/span><\/h2><\/div>

In this practical case study from Primetall, 3D printing was used to print custom fixtures for a Laserweldingmachine. It was practically “drilled around the corner”.<\/span><\/p>\n<\/div>

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3D Printing vs. CNC Machining<\/span><\/h2><\/div>

The two production technologies each have various benefits and drawbacks, and this article identifys the applications which best benefit from one or the other.<\/span><\/p>\n<\/div>

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<\/i>Book a Technical Consultation<\/span><\/a><\/div>
<\/div><\/div><\/div><\/div><\/div><\/div>\n<\/p>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":3979,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"100-width.php","meta":{"footnotes":""},"class_list":["post-2858","page","type-page","status-publish","has-post-thumbnail","hentry"],"yoast_head":"\nSiemens Gas & Power circular saw housing - Mark3D UK Limited<\/title>\n<meta name=\"description\" content=\"Siemens Energy improves service efficiency with the Markforged Platform. 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