Cyclopic Ltd Accelerates Centreless Wheel Innovation with Mark3D’s StrongParts Service

Cyclopic Ltd

Cyclopic Ltd, a pioneer in micromobility and modular EV design, needed strong, accurate prototypes to validate their groundbreaking centreless wheel and integrated drive unit. Traditional manufacturing was too slow, too costly, and not suitable for the fast, iterative development they required.

Using Mark3D UK’s StrongParts 3D printing bureau service, the team rapidly produced functional components across multiple Markforged printers, including TPU tyres, Onyx structural parts, and continuous carbon-fibre-reinforced load-bearing elements. These parts were delivered in parallel to dramatically reduce lead times while maintaining excellent mechanical performance.

Working closely with Cyclopic’s design engineers, Mark3D helped optimise CAD models for composite printing, reduced initial production costs by 20%, and delivered prototypes strong enough for real-world testing. Within weeks, Cyclopic had their first functional assembly on test, enabling fast geometry refinement, tolerance tuning, and mechanical validation.

Download the full case study to see the results in detail.

Mark3D’s rapid, high-strength prototypes transformed our development pace. Within weeks, we were testing functional centreless wheel components that would have taken months using traditional methods. Their support didn’t just accelerate our engineering — it gave us the confidence to push our innovation further.

Alan Rallings, Manager Director, Cyclopic Ltd
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At a glance:

  • Industry: Micromobility & Electric Vehicle Innovation

  • Application: Functional prototyping of centreless wheel assemblies using Markforged composite 3D printing

  • Challenges Solved:

    • Required strong, accurate prototypes for early mechanical validation
    • Traditional manufacturing too slow and costly for iterative development
    • Need to test complex drive and wheel geometries under load
    • Design to reduce prototype costs without compromising functionality
  • Solution: Mark3D UK StrongParts service using Markforged printers, Onyx, Carbon Fibre and TPU

  • Results:

    • Rapid delivery through parallel printing across multiple machines
    • 20% cost reduction through joint optimisation
    • Functional centreless wheel prototypes produced in weeks
    • Real-world testing enabled thanks to high-strength composite parts
    • Faster design iteration and reduced early-stage engineering risk

Get in touch with Mark3D UK Limited to arrange a live demonstration or request a sample Markforged printed part.

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Cyclopic rapidly transformed their centreless wheel concept into a fully testable prototype - cutting costs by 20% and slashing development time with Mark3D's StrongParts service.

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StrongParts 3D printing bureau from Mark3D

StrongParts 3D printing service is operated from Mark3D UK Headquarters in Birmingham. Our showroom is open during business hours to visit and discuss your individual additive needs. You are welcome to visit us anytime when you will be able to view our full range of Markforged 3D printers.

If you have a part you'd like to get printed then please use the contact form here to upload your file and we'll be happy to provide a quotation.

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